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Gary steel plant

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15 December 2020

Gary steel plant

Report summary

Located on the south shore of Lake Michigan, Gary is US Steel's largest steel plant and produces hot rolled coil, cold rolled coil, hot dip galvanised (HDG) and electro-galvanised steel products. Most of the steel produced is sold to automotive, metal building components, home construction and appliance markets. Gary has four blast furnaces (BFs) — #4, #6, #8 and #14. In June 2019, US Steel announced it was temporarily suspending production at Gary's BF #8 due to weak market conditions. A few months later, the company restarted the furnace but, following the coronavirus crisis, opted to idle it back again in early April 2020. For the same reason, US Steel opted to idle BF #4 in late March and BF #6 at the beginning of May. As market conditions gradually improved in the US towards the mid-end of 2020, US Steel decided to bring all the three once-idled furnaces back online. BF #6 was restarted in July, #8 in August and #4 in December.

Table of contents

  • Summary
  • Key issues
  • Iron Ore
  • Coal
  • Coke
  • Metallics
  • Energy
  • Capital costs
  • Operating cash costs

Tables and charts

This report includes 11 images and tables including:

  • Detailed map
  • Participation
  • Steel plant overview
  • Key raw materials rates
  • Downstream products
  • Finished steel production
  • Production table (Mt)
  • Capital costs
  • Total operating cash costs - Finished steel
  • Operating cash cost table
  • Economic assumptions

What's included

This report contains:

  • Document

    Gary.xls

    XLS 300.50 KB

  • Document

    Gary steel plant

    PDF 1.09 MB

  • Document

    Gary steel plant

    ZIP 1.28 MB