Asset Report
Gary steel plant
*Please note that this report only includes an Excel data file if this is indicated in "What's included" below
Report summary
Located on the south shore of Lake Michigan, Gary is US Steel's largest steel plant and produces hot rolled coil, cold rolled coil, hot dip galvanised (HDG) and electro-galvanised steel products. Most of the steel produced is sold to automotive, metal building components, home construction and appliance markets. Gary has four blast furnaces (BFs) — #4, #6, #8 and #14. In 2026, U.S. Steel and Nippon Steel are expected to undertake a major reline of BF14, the plant's largest blast furnace, extending its operating life and reinforcing its role as the cornerstone of Gary Works' ironmaking operations. Following Nippon Steel's acquisition of U.S. Steel, Gary Works has also been selected to receive investment in its hot strip mill (HSM), reflecting the strategic importance of the facility within the group's domestic flat steel portfolio and its focus on supplying high-value end markets, including automotive and construction.
Table of contents
- Summary
- Key issues
- Iron Ore
- Coal
- Coke
- Metallics
- Energy
- Capital costs
- Operating cash costs
Tables and charts
This report includes the following images and tables:
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Detailed mapParticipationSteel plant overview
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Key raw materials ratesDownstream productsFinished steel productionProduction table (Mt)Capital costsTotal operating cash costs - Finished steelOperating cash cost tableEconomic assumptions
What's included
This report contains:
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